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GRAEFF(格拉夫)如何以創新技術精準測量每一分“力”

來源:碩有(上海)實業有限公司   2025年05月30日 11:51  

在工業制造的浩瀚海洋中,是驅動一切的核心要素。從化纖紡絲的精密壓力到高溫熔體的澎湃能量,力的精準測量直接決定了生產質量與效率。作為全球傳感器技術,GRAEFF(格拉夫)深耕壓力與溫度測量領域,以數字化、智能化、環保化的創新理念,為工業客戶提供高精度、高可靠性的解決方案。今天,讓我們一同揭開GRAEFF(格拉夫)傳感器在的測量中的技術奧秘!

        In the vast ocean of industrial manufacturing, "force" is the core element that drives everything. From the precise pressure of chemical fiber spinning to the surging energy of high-temperature melt, the precise measurement of force directly determines the quality and efficiency of production. As a global leader in sensor technology, GRAEFF is deeply engaged in the field of pressure and temperature measurement, providing industrial customers with high-precision and high-reliability solutions with digital, intelligent and environmentally friendly innovation concepts. Today, let's uncover the technical mystery of GRAEFF sensor in the measurement of "force"!

GRAEFF(格拉夫)是一家專注于壓力傳感器、熔體壓力傳感器、壓力表、溫度傳感器、工業傳感器、智能傳感器、流量傳感器、位移傳感器、液位傳感器、壓力溫度控制儀表、加熱器、智能設備、壓力與溫度校驗系統、物聯網以及自動化控制系統研發、生產和銷售的英國跨國公司。

GRAEFF is a British multinational corporation specializing in the research and development, production, and sales of pressure sensors, melt pressure sensors, temperature sensors, industrial sensors, intelligent sensors, flow sensors, intelligent sensors, displacement sensors, liquid level sensors, pressure and temperature control instruments, pressure gauges, heaters, laser technology, pressure and temperature calibration systems, the Internet of Things, and automation control systems.

 工業測量的核心挑戰

在工業生產中,力的表現形式多樣,而壓力作為單位面積上的作用力,是關鍵的監測對象。例如,在化纖紡絲過程中,熔體壓力直接影響纖維成型的均勻性;在石油化工領域,管道壓力波動可能引發安全隱患。GRAEFF(格拉夫)傳感器通過以下技術突破,將無形之力轉化為精準數據:

In industrial production, there are many forms of force, and pressure, as the force per unit area, is the key monitoring object. For example, in the spinning process of chemical fiber, melt pressure directly affects the uniformity of fiber forming; In the petrochemical industry, pipeline pressure fluctuations may cause safety hazards. GRAEFF sensors transform "invisible force" into accurate data through the following technological breakthroughs:


 

1. 高溫耐受性:GRAEFF(格拉夫)熔體壓力傳感器采用不銹鋼主體與鈦合金涂層,耐高溫可達540°C,即使在化纖生產線的高溫熔體環境中,仍能穩定工作。

1. High temperature resistance: GRAEFF melt pressure sensor adopts stainless steel body and titanium alloy coating, high temperature resistance up to 540°C, even in the chemical fiber production line of high temperature melt environment, still can work stably.

 

2. 環保材料創新:摒棄傳統汞填充介質,采用環保合金材料,減少溫度漂移,確保測量穩定性,同時滿足食品、制藥行業的嚴苛衛生標準。

2. Environmentally friendly material innovation: Abandon the traditional mercury filling medium and adopt environmentally friendly alloy materials to reduce temperature drift, ensure measurement stability, and meet the stringent hygiene standards of the food and pharmaceutical industries.

3. 智能化集成:傳感器與PLCDCS系統無縫連接,實時反饋數據至控制中心,實現工藝參數的動態調整,提升生產自動化水平。

3. Intelligent integration: Sensor and PLC, DCS system seamless connection, real-time feedback data to the control center, to achieve dynamic adjustment of process parameters, improve the level of production automation.

 

  多維度賦能工業場景

      1. 熔體壓力監測:化纖生產的守護者

在化纖紡絲系統中,GRAEFF(格拉夫)傳感器的安裝覆蓋熔體過濾器、增壓泵、螺桿、紡絲箱體等關鍵節點。通過實時監控壓力變化,可優化熔體流動性,避免設備過載,延長使用壽命。例如,GRAEFF(格拉夫)高溫熔體壓力變送器憑借0.5%FSO的高精度,成為滌綸、錦綸生產的標配。

      1. Melt pressure monitoring: the "guardian" of chemical fiber production

In chemical fiber spinning systems, the installation of GRAEFF sensors covers melt filters, booster pumps, screws, spinning boxes and other key nodes. By monitoring pressure changes in real time, melt flow can be optimized, equipment overload can be avoided and service life can be extended. For example, GRAEFF high temperature melt pressure transmitters with high accuracy of 0.5%FSO have become standard in the production of polyester and nylon.


 

      2. 動態力測量:應變與壓電技術的融合

除靜態壓力外,GRAEFF(格拉夫)結合應變式與壓電式原理,開發適用于動態力測量的解決方案:

1)應變式傳感器:基于材料形變引起的電阻變化,適用于長期靜態負載監測,如重型機械的承重分析。

2)壓電式傳感器:利用晶體電荷響應快速變化的力,專為注塑機、沖壓設備等高動態場景設計,響應時間低至微秒級。

      2. Dynamic force measurement: Fusion of strain and piezoelectric technology

In addition to static pressures, GRAEFF combines strain and piezoelectric principles to develop solutions for dynamic force measurement:

(1) Strain sensor: based on the resistance change caused by material deformation, it is suitable for long-term static load monitoring, such as the load-bearing analysis of heavy machinery.

(2) Piezoelectric sensor: The use of crystal charge to respond to rapidly changing forces, specially designed for injection molding machines, stamping equipment and other high dynamic scenes, response time as low as microseconds.

 

      3. 數字化與物聯網:開啟智慧工廠新篇章

GRAEFF(格拉夫)將傳感器接入物聯網平臺,實現遠程監控與預測性維護。例如,在石油管道中,多節點壓力數據通過云端分析,可提前預警泄漏風險,減少停機損失。

      3. Digitalization and Internet of Things: Open a new chapter of smart factory

GRAEFF connects sensors to an iot platform for remote monitoring and predictive maintenance. For example, in oil pipelines, multi-node pressure data can be analyzed through the cloud to provide early warning of leakage risks and reduce downtime losses.

從高溫熔體的澎湃之力,到精密儀器的微妙反饋,GRAEFF(格拉夫)始終以技術創新為引擎,為工業客戶提供值得信賴的測量方案。未來,我們期待與更多伙伴攜手,以感知之力推動智能制造邁向新高度!

From the surging power of high-temperature melt to the subtle feedback of precision instruments, GRAEFF has always been driven by technological innovation to provide reliable measurement solutions for industrial customers. In the future, we look forward to working with more partners to promote intelligent manufacturing to a new height with the "power of perception"!


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